Drilling analysis of chopped composites

Abstract

This work investigates the effects of the drilling parameters, speed, and feed, on the required cutting forces and torques in drilling chopped composites with different fiber volume fractions. Three speeds, five feeds, and five fiber volume fractures are used in this study. The results show that feeds and fiber volumes have direct effects on thrust forces and torques. On the other hand, increasing the cutting speed reduces the associated thrust force and torque, especially at high feed values. Using multivariable linear regression analysis, empirical formulas that correlate favorably with the obtained results have been developed. These formulas would be useful in drilling chopped composites. The influence of cutting parameters on peel-up and push-out delaminations that occurs at drill entrance and drill exit respectively the specimen surfaces have been investigated. No clear effect of the cutting speed on the delamination size is observed, while the delamination size decreases with decreasing the feed. Delamination-free in drilling chopped composites with high fiber volume fraction remains as a problem to be further investigated.