Downsized-Boosted Gasoline Engine with Exhaust Compound and Dilute Advanced Combustion

Abstract

<div class="section abstract"><div class="htmlview paragraph">This article presents experimental results obtained with a disruptive engine platform, designed to maximize the engine efficiency through a synergetic implementation of downsizing, high compression-ratio, and importantly exhaust-heat energy recovery in conjunction with advanced lean/dilute low-temperature type combustion. The engine architecture is a supercharged high-power output, 1.1-liter engine with two-firing cylinders and a high compression ratio of 13.5: 1. The integrated exhaust heat recovery system is an additional, larger displacement, non-fueled cylinder into which the exhaust gas from the two firing cylinders is alternately transferred to be further expanded.</div><div class="htmlview paragraph">The main goal of this work is to implement in this engine, advanced lean/dilute low-temperature combustion for low-NOx and high efficiency operation, and to address the transition between the different operating modes. Those include well-mixed charge compression-ignition at low-load, and a mixed-mode combustion at higher loads, before transitioning to boosted homogenous and stochiometric spark-ignited combustion. Here, the mixed-mode combustion strategy is composed of a deflagration of a stratified mixture created by a late direct injection, then triggering a controlled autoignition of the surrounding gas, improving the robustness of lean/dilute combustion. The paper describes the key features of the engine and details regarding the combustion and multi-mode valve strategies.</div><div class="htmlview paragraph">The experiments were performed under steady-state operation at 2000 rpm, from 1 to 11 bar IMEPn and naturally aspirated conditions. The engine demonstrated great efficiency gains compared to a conventional naturally-aspirated and downsized-boosted spark-ignited engines. The piston-compounding exhaust-heat recovery system contributes to up to 10% of the total efficiency improvement, while lean/dilute advanced combustion increases the fuel economy by up to 38% compared to a naturally aspirated engine, and up to 22%, compared to a downsized-boosted engine. NOx emissions target was met using high-levels of internal and external dilution in mixed-mode combustion operation, as well as by optimizing the injection and ignition strategy. Finally, the analysis shows that a seamless transition between the different valving strategies is achievable in support of robust transient operation.</div></div>