Does VIMC-FMC work well on highly ductile bimetal joints? An investigation on mixed mode I/II fracture of AA1050/Cu bimetal weakened by U-notches

Abstract

In this study, it is attempted to check if the virtual isotropic material concept (VIMC), originally suggested for fiber-reinforced composite laminates, can be used as an appropriate simplifying tool in fracture estimation of notched bimetals. First, the aluminum alloy AA1050 and the copper are cladded together using the roll-bonding technique. Then, several U-notched bimetal specimens are manufactured to perform fracture tests under mixed mode I/II loading conditions. Due to the highly ductile behavior of the AA1050/Cu bimetal, the fictitious material concept (FMC) is adopted to equate the bimetal with a fictitious material having perfectly linear elastic behavior with the aim to avoid the elastoplastic fracture analysis. Finally, the VIMC and FMC are coupled with three famous brittle fracture models, i.e., the U-notch maximum tangential stress (UMTS), U-notch mean stress (UMS), and U-notch strain energy density (USED) criteria, for predicting the experimentally measured strength of the notched bimetal specimens. The results indicate that the maximum discrepancy between the theoretical predictions and the experimental results in all the combined failure criteria is less than 8%. Therefore, the VIMC-FMC combination is found to be quite effective as a converter to solve the complex problem of highly ductile fracture of notched inhomogeneous anisotropic bimetals under mixed mode I/II loading using only the linear elastic analysis of the fictitious homogeneous isotropic plates. Also, found in this research is that not only VIMC works well on fiber-reinforced composite laminates, but also on bimetal joints.