Dispersion of Zinc Oxide Nanoparticles in Maxillofacial Silicone Elastomer by Ultrasonication: A Morphological Study

Abstract

Objective: Aggregation and agglomeration of nanoparticles in silicone elastomer is a common problem that adversely affects the mechanical properties of the silicone because the aggregations act as a weak and stress concentrating point within the silicone elastomer matrix. The objective of this study was to evaluate the effect of sonication on the dispersion of ZnO nanoparticles in M-511 heat vulcanized maxillofacial silicone. 
 Methods: Nano-ZnO was added in concentrations of 1%, 2%, 3%, and 5% by weight to Cosmesil M-511 heat vulcanized maxillofacial silicone elastomer, after sonication of ZnO nanoparticles in ethanol for 30 minutes at room temperature, and 1%, 2%, 3%, and 5% were added by weight without sonication of ZnO nanoparticles. Then field emission scanning electron microscope (FESEM) and X-ray diffraction (XRD) tests were used to assess the efficiency of the dispersion method and to monitor the particle size of nano-ZnO.
 Results: FESEM test showed a reduction in cluster size of nano-ZnO as a result of sonication. XRD and FESEM showed a homogenous dispersion of ZnO nanoparticles within the silicone matrix.
 Conclusions: Based on the results of this morphological study, sonication of nano-ZnO in ethanol represented an effective and easy way to disperse nano-ZnO in a silicone elastomer matrix. This led to a superior quality nanocomposite without affecting the base material and without the need for a coupling agent or addition of any third material.