Abstract

Virus removal filters developed for the decontamination of small viruses from biotherapeutic products are widely used in basic research and critical step for drug production due to their long-established quality and robust performance. A variety of imaging techniques have been employed to elucidate the mechanism(s) by which viruses are effectively captured by filter membranes, but they are limited to ‘static’ imaging. Here, we propose a novel method for detailed monitoring of ‘dynamic process’ of virus capture; specifically, direct examination of biomolecules during filtration under an ultra-stable optical microscope. Samples were fluorescently labeled and infused into a single hollow fiber membrane comprising cuprammonium regenerated-cellulose (Planova 20N). While proteins were able to pass through the membrane, virus-like particles (VLP) accumulated stably in a defined region of the membrane. After injecting the small amount of sample into the fiber membrane, the real-time process of trapping VLP in the membrane was quantified beyond the diffraction limit. The method presented here serves as a preliminary basis for determining optimum filtration conditions, and provides new insights into the structure of novel fiber membranes.

Highlights

  • Virus removal filters developed for the decontamination of small viruses from biotherapeutic products are widely used in basic research and critical step for drug production due to their long-established quality and robust performance

  • We attempted to visualize the behavior of virus particles inside a cuprammonium regenerated-cellulose hollow fiber membrane

  • We developed an advanced experimental setup that allows for the real-time visualization over several hours of any biomolecule inside single hollow fiber membrane for virus removal

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Summary

Introduction

Virus removal filters developed for the decontamination of small viruses from biotherapeutic products are widely used in basic research and critical step for drug production due to their long-established quality and robust performance. As a necessary first step, methods need to be developed to localize accurately virus particles captured in filter membranes These methods would clarify reasons of various problems commonly encountered during filtration in actual production sites for medical drugs, such as clogging of filters with highly concentrated proteins. Extending the aforementioned TEM approach confirmed that both parvovirus B19 (Ref.4) and porcine ­parvovirus[5] particles, with the size of ~ 20 nm in diameter, can be captured using the hollow fiber membranes. These studies demonstrated that TEM visualization is well-suited to the precise measurement of particle number and size within membranes. Bottom glass within the membrane after filtration under permeate volume and protein solution conditions resembling actual manufacturing processes with parvovirus B19-spiked solutions

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