Direct laser writing of three-dimensional network structures as templates for disordered photonic materials

Abstract

In the present article we substantially expand on our recent study about the fabrication of mesoscale polymeric templates of disordered photonic network materials. We present a detailed analysis and discussion of important technical aspects related to the fabrication and characterization of these fascinating materials. Compared to our initial report we were able to reduce the typical structural length scale of the seed pattern from $a=3.3\mu m$ to $a=2\mu m$, bringing it closer to the technologically relevant fiber-optic communications wavelength range around $\lambda \sim 1.5 \mu m$. We have employed scanning electron microscopy coupled with focused ion beam cutting to look inside the bulk of the samples of different height. Moreover we demonstrate the use of laser scanning confocal microscopy to assess the real space structure of the samples fabricated by direct laser writing. We address in detail question about scalability, finite size effects and geometrical distortions. We also study the effect of the lithographic voxel shape, that is the ellipsoidal shape of the laser pen used in the fabrication process. To this end we employ detailed numerical modelling of the scattering function using a discrete dipole approximation scheme.