Abstract

Diamond films were grown on steel substrates by a hot filament chemical vapor deposition method without any special substrate pretreatment. When the deposition time was extended from 15 to 83 hrs and above, non-graphitic interfacial layers were formed below diamond films. The interfacial layers were solid and mediated good adherence of diamond films on steel substrates. The interfacial layers were found to be iron and chromium carbides with traces of oxygen as determined by chemical analysis using a scanning Auger microscopy (SAM). The carbide interfacial layers probably resulted from graphitic conversion processes. It is assumed that the graphitic conversion was established on chemical reaction pathways driven by thermal diffusion processes between the earlier formed graphitic layers and atomic constituents of the steel substrates.

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