Abstract

This paper presents experimental and analytical work of which the main objective was to support the introduction of a new technology for the production of sewer pipes. In this technology, the pipes produced consist of two differently produced parts. The direct part uses conventional vibro press compacted concrete. In the curved part, on the other hand, self-compacting concrete technology is used. The cooperating company, Prefa Brno a.s., defined possible negative effects on concrete of sewer pipes. The task of the research team and now the author’s team was to propose a procedure for the development of suitable self-compacting concrete variants and subsequently the design of a methodology to verify their durability in aqueous environments containing sulfates. To increase the efficiency of the development, the model mortar method was used in the experimental work. That is, instead of the original concrete, a model mortar derived from it was tested. The principle and procedure of derivation of model mortars are described in the paper. In total, eight variants of model mortars were tested, and at least three of them fulfilled the requirements. An optional but beneficial part of the carried out work was the derivation and practical application of the time-anchored-triangles-of-cracking graphical method developed during the research. This method is used to quickly compare the degree of attack of different silicate composites tested in a common bath inducing type III corrosion.

Highlights

  • With the development of new technologies, it is often necessary to modify the materials employed in these technologies

  • The requirement strength class requirement must be verified on concrete; this only makes sensewas tha the self-compacting concrete (SCC) model mortar (MM) strength be at leastconcretes

  • The manuscript presents complex experiments and analyses that aim to support a new production technology of selectively curved concrete sewer pipes, which is being introduced by the company Prefa Brno a.s

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Summary

Introduction

With the development of new technologies, it is often necessary to modify the materials employed in these technologies. This system is still commonly used in most construction works to this day, especially when planning sewers through irregularly built-up areas [1,2,3,4]. In case of this classic technology, the major elements, i.e., straight concrete pipes, are produced using the vibro-pressing compaction technology. One of its advantages is that the concrete produced in this way, even with a relatively low cement content, is structurally very compact, strong, and sufficiently resistant to those aggressive actions it is usually exposed to in the given area of application [5,6]

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