Abstract
For the purpose of improving the mechanical strength and to reduce the abrasive activity of microspherical chromoalumina catalyst for the paraffin dehydrogenation in fluidized bed, technology, using technical aluminum trihydrate as an initial raw material and including consecutive stages of Al(OH)3 dehydration and hydrothermal processing of its product into boehmite, has been developed for the production of highly durable boehmite supporter. As applied to the iso-butane dehydrogenation into iso-butylene, microspherical chromoalumina catalysts, which are synthesized with the use of boehmite supporter, exceed their known industrial analogous in activity, selectivity and physicomechanical properties. The technology of supporter and iso-butane dehydrogenation catalyst is realized at OAO Karpov Mendeleevsk Chemical Plant (Mendeleevsk) for the production with the capacity of 100 t per month. Industrial catalyst lots are under operation at the Synthetic Isoprene Rubber Plant of OAO Nizhnekamskneftechim. The given article consists of two parts. In the first one, investigation results are presented for the changes in technical properties of Al(OH)3 during its dehydration in an industrial continuous baking drum-type furnace. The changes in physicomechanical characteristics of granules at the dehydration stage are caused by phase transformations of gibbsite and boehmite, by crystalline structure rearrangements in the volume of microgranules and do not depend on mechanical loads in a baking furnace and on porous structure changes. The conditions of gibbsite complete phase change into the two-phase boehmite-χ-Al2O3 mixture with minimal reduction in the microgranules strength have been determined: Tav = 435−475°C, νTHA = 170 kg/h, and τav = 0.8 h.
Published Version
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