Abstract

PurposeThis paper aims to present a new fabrication method for fuel cell current collectors. Demonstration of its usefulness and discussion of its impact on current collector design and performance are also given.Design/methodology/approachThe selective laser sintering (SLS) technique is used to create green parts followed by a high temperature curing process and pressureless infiltration treatment to meet basic part design requirements.FindingsA material system and process satisfying both manufacturing constraints and product property requirements can be used for fabrication of current collectors via SLS. Relative particle size and composition of the constituents play an important role in successful manufacture of the plates. Strategies to improve electrical conductivity are also discussed.Originality/valueA new manufacturing method has been developed for the construction of fuel cell current collectors that could generate opportunities for performance enhancement and fuel cell application by eliminating the constraints imposed by traditional fabrication processes.

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