Abstract
We are developing midwave infrared (mid-IR) quantum cascade lasers (QCLs) and interband cascade lasers (ICLs) bonded to silicon. The heterogeneous integration of mid-IR photonic devices with silicon promises to enable low-cost, compact sensing and detection capabilities that are compatible with existing silicon photonic and electronic technologies. The first Fabry-Perot QCLs on silicon were bonded to pre-patterned silicon-on-nitride-on-insulator (SONOI) substrates. Lateral tapers in the III-V mesas transferred the optical mode from the hybrid III-V/Si active region into the passive silicon waveguides, with feedback provided by reflections from both the III-V tapers and the polished passive silicon facets. Lasing was observed at 4.8 m with threshold current densities as low as 1.6 kA/cm2 when operated in pulsed mode at T = 20 oC. The first mid-IR DFB lasers integrated on silicon employed gratings patterned into the silicon waveguides before bonding. Over 200 mW of pulsed power was generated at room temperature, and operated to 100 °C with T0 = 199 K. Threshold current densities were measured below 1 kA/cm2.The grating imposed considerable wavelength selectivity and 22 nm of thermal tuning, even though the emission was not spectrally pure. Ongoing research focuses on flip-chip bonding to improve heat sinking for continuous-wave operation, and arrayed waveguide gratings for beam combining. ICLs have also been bonded to silicon and the GaSb substrate has been chemically removed with an InAsSb etch-stop layer. Tapered ICL ridges designed for lasing in a hybrid III-V/Si mode have been processed above passive silicon waveguides patterned on SOI. A goal is to combine the power generated by arrays of QCLs and ICLs residing on the same chip into a single, high-quality output beam.
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