Abstract

Oxide Precipitation-Hardened (OPH) alloys are a new generation of Oxide Dispersion-Strengthened (ODS) alloys recently developed by the authors. The mechanical properties of this group of alloys are significantly influenced by the chemical composition and appropriate heat treatment (HT). The main steps in producing OPH alloys consist of mechanical alloying (MA) and consolidation, followed by hot rolling. Toughness was obtained from standard tensile test results for different variants of OPH alloy to understand their mechanical properties. Three machine learning techniques were developed using experimental data to simulate different outcomes. The effectivity of the impact of each parameter on the toughness of OPH alloys is discussed. By using the experimental results performed by the authors, the composition of OPH alloys (Al, Mo, Fe, Cr, Ta, Y, and O), HT conditions, and mechanical alloying (MA) were used to train the models as inputs and toughness was set as the output. The results demonstrated that all three models are suitable for predicting the toughness of OPH alloys, and the models fulfilled all the desired requirements. However, several criteria validated the fact that the adaptive neuro-fuzzy inference systems (ANFIS) model results in better conditions and has a better ability to simulate. The mean square error (MSE) for artificial neural networks (ANN), ANFIS, and support vector regression (SVR) models was 459.22, 0.0418, and 651.68 respectively. After performing the sensitivity analysis (SA) an optimized ANFIS model was achieved with a MSE value of 0.003 and demonstrated that HT temperature is the most significant of these parameters, and this acts as a critical rule in training the data sets.

Highlights

  • The results demonstrated that the artificial neural networks (ANN)-4 model had the lowest mean square error (MSE), Mean Absolute Error (MAE)

  • A series of standard tensile tests were performed on different variants of the Oxide PrecipitationHardened (OPH) alloys to investigate the toughness as a part of mechanical properties

  • Machine learning methods (ML) like ANN, adaptive neuro-fuzzy inference systems (ANFIS), and Support Vector Regression (SVR) models were used to predict the toughness obtained by tensile testing

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Summary

Introduction

In order to maximize the temperature capability of superalloys, chrome or iron aluminium-based OPH alloys were developed and produced by the mechanical alloying (MA) of powder materials which followed by Hot Rolling (HR) and Heat Treatment (HT), see the works in [14,15]. This new concept highlighted the novel idea in the processing of OPH alloys: dissolve a required amount of oxygen in the matrix during MA and let a fine dispersion of oxides precipitate during hot consolidation. This microstructural development is highly dependent upon the initial chemical composition and the whole thermomechanical processing background through all processing operations, which still needs optimization [13,16,17]

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