Development of hydroentangled nonwoven fabrics for the protective garments

Abstract

The aim of this research was to establish the optimum processing conditions for producing hydroentangled nonwoven fabrics best suited for application in disposable and protective wear, such as surgical gowns, drapes and laboratory coats. Carded and cross-lapped webs, from greige cotton, viscose and polyester fibres of three basic weights, were hydroentangled, at three different waterjet pressures on a Fleissner’s Aquajet hydroentanglement machine. An antibacterial agent and a fluorochemical water repellent finish were applied in one bath using the pad-dry-cure technique to impart both antibacterial and water repellent properties to the fabrics. The standard spray ratings, tensile strength and extension at break for three treated and untreated fabrics were evaluated. The spray ratings for the treated fabrics ranged from 80% to 90% against zero for the untreated fabrics while the tensile strengths in both the machine and cross-machine directions of treated fabrics were greater than that for the untreated fabrics, the reverse being true for the extension at break. Contact angles for all treated fabrics exceeded 90° which indicate good resistance to wetting. The finishing treatment decreased the mean pore size of all fabrics and increase in waterjet pressure and fabric weight decreased the air and water permeability. In this study, it was observed that low weight fabrics of 80 g/m2 hydroentangled at low waterjet pressure of 60 bars were suitable for use due to their higher air and water vapour permeability as well as higher pore size distribution. These fabrics meet the requirements for surgical gowns, drapes, nurses’ uniforms and laboratory coats.