Development of biomass-fired circulating fluidized bed boiler with high steam parameters based on theoretical analysis and industrial practices

Abstract

Further improvement of steam parameters is essential to developing biomass-fired circulating fluidized bed (CFB) boiler technology, which necessitates solving severe slagging, fouling, agglomeration, and corrosion problems caused by the high content of alkali metals and chlorine in biomass fuels. Studies indicate that by arranging the high-temperature heating surfaces inside the furnace, the slagging and corrosion of the surface can be effectively lightened through the continuous wash and cleaning by solid circulating ash. Meanwhile, the ash fouling on the convective heating surface can be mitigated by applying in-line tube bundles with large intercept, small tube diameter, and parallel flow design. In addition, the significant improvement of circulating loop performance can not only alleviate the bed agglomeration but also help increase the boiler efficiency, decrease slagging on the heating surface, and reduce the NOx emission. Series biomass-fired CFB boilers with high steam parameters have been successfully established based on these technical routes, including one 125 MW super-high pressure boiler with the largest capacity and the highest steam parameters in Asia. Lone-term operational data from four commercial CFB boilers show that they can operate stably within a wide range of load ratios, from 30% to 105%, and continuous operation time can last more than half a year. Moreover, the boiler efficiency can reach up to 90%–93.5%, and the NOx and SO2 emissions can be stably controlled lower than the ultra-low emission standard in China. The variation of some operation parameters with boiler load was also discussed in this work.