Development of Biodegradable Polyamide 4/Polyvinyl Alcohol/Poly(lactic acid) Multilayer Films with Tunable Water Barrier Property and Superior Oxygen Barrier Property

Abstract

Poor mechanical and barrier properties of biopolymer-based packaging materials limit their widespread applications. The combination of biopolymers with different nature is considered an effective strategy to obtain complementary properties, but this method is always restricted by the incompatibility between matrices. To combine polyamide 4 (PA4) and poly(lactic acid) (PLA), which present excellent oxygen barrier and water barrier properties, respectively, this study puts forward the use of polyvinyl alcohol (PVA) as a bonding layer to connect them and form the PA4/PVA/PLA multilayer films by the layer-by-layer solution casting method. PA4 and PLA are successfully linked through hydrogen bonding and electrostatic interactions with PVA. The cross-section morphology and peel test results proved the good interlayer adhesion between layers. After combination with PA4, the tensile strength, elongation at break, and oxygen barrier properties of PLA were greatly improved. The oxygen barrier of the PA4/PVA/PLA multilayer film was more than 260 times higher than that of the PLA monolayer. PA4/PVA/PLA films presented better thermal stability, transparency, and water barrier properties compared to the PA4 monolayer. Besides, PA4/PVA/PLA multilayer films presented a one-way water barrier characteristic, which made them effective in avoiding the condensation phenomenon when used as fruit or vegetable packaging. The study improved the poor interfacial compatibility between PA4 and PLA and provided a simple strategy for developing sustainable packaging with excellent performance.