Development and performance evaluation of re-crosslinkable preformed particle gel under high temperature and high salt conditions

Abstract

Self-healable hydrogels have attracted significant interests in the fields of environmental protection, oil plugging and electronic sensors, etc. Benefiting from the synergistic contribution of hydrogen bonding and ligand chelation, in this work, we prepared a series of self-healable hydrogels via a simple and inexpensive approach, which overcame the limitations of the intrinsic nature of dynamic covalent bonds and non-covalent interactions under harsh conditions. Systematic study of the effect of temperature, salt concentration and particle size on the physicochemical performance of the re-crosslinking progress revealed that re-crosslinked gels using particles of 0.20–0.28 mm (in a solution with salt concentration of 10%) at 130 °C presented an elastic modulus of 62 Pa at a frequency of 10 Hz and remained elastic after 45 days of aging (elastic modulus: 18,170 Pa). Of particular interest, gel particles with a particle size of 0.125–0.28 mm can be reassembled at temperatures up to 150 °C or salt concentrations up to 20%, which is superior to a plethora of previous reports (self-healing temperature usually less than 130 °C, salt concentration <10%). Employment of the green inexpensive sodium D-gluconate instead of partial acrylamide makes the gel product a promising candidate material for oil plugging, targeting fractured reservoirs for consistent control.