Abstract
This paper presents a mathematical model of the maximum thickness and the chip area for the processes of cylindrical and profile milling of various materials, including wood. The analytical dependences connecting the geometry of the shear layer with the elements of the milling mode and cutter design parameters are determined. Also, a model of the volume of material removed from the surface of the workpiece during the milling profile is presented. The comparative calculations of the previously known models and the models developed by the author were done. It was found that the models of the geometric parameters of cutting layer presented in the article are adequate and can be used to calculate the energy performance of the wood milling process with cylindrical and shaping cutters. These models are suitable for use in the calculations of the processing parameters for a wide range of material: metals, wood, plastic, glass and others.
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