Design of hybrid multi-crosslinked hydrogel with a combination of high stiffness, elastic applied in high temperature and high salinity reservoirs

Abstract

The mechanical strength of conventional hydrogels is inadequate for preventing leakage in high-temperature and high-salinity reservoirs, primarily due to the increased mobility of polymer chains and the degradation of crosslinked networks. Herein, we employed the strategy of ’network nesting and layer reinforcement’ to design a hybrid multi-site crosslinked hydrogel. This approach enhances the interconnections between polymer chains and fortifies the crosslinked network. The shear rheological behavior and temperature sensitive characteristics of the profile control working fluids were evaluated based on rheological dynamics. In the high temperature (140 ℃) and high salinity (21.81 × 104 mg/L) preparation environment, the effects of different components to the mechanical strength of the hydrogel were investigated under dynamic shear and uniaxial compression conditions. The incorporation of N-(hydroxymethyl)acrylamide (NMA) in the copolymerization with acrylamide (AM) resulted in an increase in the covalent cross-linking density, leading to a rise in the shear elastic modulus from 105 Pa to 238 Pa. The use of pre-gelatinized cassava starch (PGCM) as the grafting framework enhanced the bonding between the polymer chains, as evidenced by the increase in uniaxial compressive strength from 0.018 MPa to 0.081 MPa and the rise in peak strain from 55.0 % to 72.9 %. Furthermore, the synergistic effect of fumed silica (AEROSIL), which exploits mechanical coupling between inorganic nano-fillers and organic polymers, increased the compressive strength from 0.081 MPa to 0.418 MPa and raised the peak strain from 72.9 % to 81.8 %. It provides an effective approach to enhance the plugging performance of hydrogels in high temperature and high salinity reservoirs.