Design of a low cost spinneret assembly for coaxial electrospinning

Abstract

Coaxial electrospinning makes use of a concentric arrangement of spinneret orifices for synthesis of core-shell polymer nanofibers. Most laboratories purchase the spinneret from commercial manufacturers at a significant expense, or design it indigenously to save costs but compromise on manufacturing precision. Therefore, the present work suggests the use of a relatively lower priced McIntyre cannula needle, conventionally used for ophthalmic surgeries, as a coaxial spinneret for electrospinning. The McIntyre cannula needle was modified to synthesize hollow fibers of nylon 6, which acted as sheath with hydrogen peroxide as core during electrospinning. In addition, encapsulation of bioactives, viz., red blood cells, bacterial cells, and lysozyme (enzyme protein) was attempted, using their aqueous suspensions as core, with polycaprolactone solution as sheath. Resulting fibers had an integral core-shell structure with the bioactives encapsulated in the core. This indicated that the modified McIntyre cannula functions suitably as a spinneret for coaxial electrospinning. Thus, apart from being a clinical device, the modified McIntyre cannula needle provides an economic alternative to conventional coaxial spinneret assemblies.