Design, fabrication, and performance assessment for green hydrogen production unit

Abstract

Creating and building an integrated system that consists of a storage tank, an electrolysis cell with many electrolyzer types, and a green hydrogen generator that produces clean, sustainable gas using solar photovoltaic (PV) energy and renewable energy sources. Three different electrolyzer modules with six, eleven, and twenty-one plates each were created locally and meant to be utilized in the production of green hydrogen. The hydrogen storage system's design was also created. It is clear that the maximum value of hydrogen production is recorded in the following ordered: KOH (5.5 L/min) > NaOH (1.2 L/min) > NaCl (0.7 L/min) > MgSO4 (0.4 L/min). Also, sea water was used as electrolyte solution with different dilution 5, 10, 15, and 20% using a natural sea water sample collected from the Mediterranean Sea. It is found that 15% sea water dilution reaches the maximum value of H2 production (3.4 L/min). Using distilled water and tap water, respectively, the volume of generated H2 gas reached its maximum value of 8 L/min and 6.5 L/min at 0.4 mols of KOH. It was observed that with increased time durations (0–90 min), enhance the rate of hydrogen production to be reaches 8.2 and 11.5 L/min when using 0.05 and 0.1 mols KOH, respectively. This approach reduces environmental effect and operational costs, providing a sustainable solution to the water and energy problems.