Abstract

Abstract: The primary objective of this paper is to describe the complete design procedure for developing a frame of an electric two-wheeler. This chassis work concentrates more on the frame component and its functionalities. A complete and step-by-step approach is facilitated in the design. The process involves identification of the master layout of the vehicle with the determination of centre of gravity and dimensional constraints. Material selection for the frame is done by adopting Ashby’s approach and principles of mechanics of solids are utilized in tube dimension calculations. The paper centralizes effectively on the Computer Aided Engineering (CAE) by adopting computational Finite Element Analysis (FEA). The FEA includes static structural analysis of the frame under various loading conditions, modal analysis, harmonic analysis and impact analysis. The computational aid combined with the analytical methods help the efficient and effective design, development and optimization of the frame structure.

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