Design and Manufacturing of Variable Angle Tow Laminate

Abstract

Variable angle tow (VAT) laminates have shown enhanced stiffness/strength performance compared to conventional straight fiber laminates. Employment of VAT allows utilizing variable stiffness design of composite structure, thus it widens the design possibilities. As a result, composite structure with improved mechanical characteristics can be manufactured. The main aims of the current study are to give an overview on methods and algorithms used for analysis and design of VAT laminates, and to develop technology and equipment for manufacturing laminate with improved structural performance. In order to improve the accuracy of the compaction process, a set of experiments were carried out using a simple testing device. For measuring the compaction force, a pneumatic cylinder, pressure regulator and digital manometer were used. The temperature of the consolidation area and the heat distribution were screened with the thermal camera. Infrared heater was used as a heating source. Material used in the experiment was carbon fiber reinforced polyamide.Findings show that in addition to the main parameters – the compaction force and temperature, there are many minor factors, such as the compaction wheel diameter, material and surface roughness of the compaction roller, the material and surface roughness of the mold and the pretension in the laminating tape and also the laminating speed, all influence the quality of the final product.Key words: Advanced Fiber Placement Technology, Automated Fiber Placement, Automated Tape Laying, Fiber Reinforced Composites, Laminates