Design and Implementation of Asymmetric Extrusion Die Using Bezier Technique

Abstract

Extrusion is a process that used to create objects of a fixed cross-sectional profile. A material is pushed through a die of the desired cross-section. The main advantage of this process with respect to other manufacturing processes is its ability to create very complex cross-sections, while the limitation of extrusion process is used to produced just a symmetric profile so this paper proposed an adopted algorithm that used to design and implementation the Asymmetric extrusion die that used to prevent the twisting that caused in metal when used to produce the Asymmetric product, and in other wise reduce the total extrusion power and die pressure distribution on metal during extrusion process. This adopted design was implemented in this work using Teflon material in both symmetric and asymmetric profile using CNC milling machine to demonstration the success of this algorithm.