Design and Experiments of the Data Acquisition System for Bale Rolling Characteristic Parameters on a Large-Scale Round Bale Machine

Abstract

The parameters of the roll characteristics of a large-scale round bale machine were collected in real time to investigate the bale rolling mechanism. This investigation develops a set of adaptable and highly integrated data acquisition systems for the bale rolling performance parameters of large-type round bale machines. A rolling experiment is conducted using sunflower straw as the material, and the power consumption and radial tension of the roller-round bale machine during the bale rolling process are studied. In the grass core formation stage, the round bale machine’s torque need was minimal, the radial tension of the bale remained nearly constant, and the bale chamber was primarily filled with loose sunflower straw. The motor torque and the straw bale’s radial tension both showed a tendency of gradual increase when the round bale machine was in the grass-filling stage. The motor torque and bale radial tension displayed a roughly linear trend of rapid rise as the sunflower straw continued to enter the rolling bale chamber; this was when the round bale machine was in the compressed bale rolling stage. When the power consumption of the round bale machine was measured using the data acquisition system during the test bench empty run and core-creation stage, the energy consumption comparison analysis produced a relative error of 5.8%. During the stage of bale rolling and compression, the data acquisition system monitored the power consumption of the round bale machine. The relative error was 9.5%. The data acquisition system of the round bale machine test bed has an accuracy of 90.5%–94.2% when measuring the machine’s power consumption, indicating that it is a stable and efficient system. This study provides a foundation for further research on intelligent the roller-round bale machine.