Design and Experimental Results Obtained with an Astragalus Digger Prototype

Abstract

Traditional methods for harvesting medicinal materials with long roots, like Astragalus membranaceus, require extensive soil excavation, leading to problems like inefficient soil separation, low stemming rates, and blockages in conveyor chains. To address these challenges, this study introduces a prototype machine capable of digging, separating soil, crushing soil, and collecting the medicinal materials in one continuous process. The paper focuses on the machine’s design and working principle, with theoretical analysis and calculations for key components like the digging shovel, multi-stage conveyor, and soil-crushing device. Specific structural parameters were determined, and the screening efficiency of the roller screen was analyzed using EDEM 2020 software, comparing scenarios with and without rollers. A motion model for the medicinal materials during conveyance was established, allowing for the determination of optimal linear velocity and mounting angle for the conveyor. Additionally, a motion model for the second-stage conveyor chain and rear soil-crushing device was used to optimize their placement, ensuring efficient soil crushing without affecting the thrown Astragalus. Compared to traditional Chinese medicine diggers, this machine boasts superior resistance reduction and soil-crushing capabilities. Compared with traditional harvesters, the drag-reducing and soil-crushing device of this machine is more efficient, reducing the damage to Astragalus during the harvesting process, reducing the labor intensity of farmers, and improving the quality and efficiency of Astragalus harvesting. Field experiments have shown that when the operating speed of the prototype is 1.0 m/s and the roller-screen speed is 130~150 rpm, the operating performance is optimal, and comparative experiments can be conducted under the optimal parameters. From the experimental results, it can be seen that the improved equipment has increased the bright-stem rate by about 4%, the digging and loosening rate by 97.42%, and the damage rate by 2.44%. The equipment design meets the overall design requirements, and all experimental indicators meet national and industry standards. This provides a reference for the optimization and improvement of the soil-crushing device and the structure of the Astragalus membranaceus harvester.