Abstract

A shaping and pruning machine for jujube trees was developed in this study to address the difficulties of high intensity and low efficiency of artificial pruning for dwarf and densely planted jujube trees in Xinjiang. The key components of the machine were designed according to the growth information and pruning technical requirements of jujube trees. Additionally, the structural and working parameters of components or parts were determined. Then, utilizing the forward speed of the machine, cutter rotation speed, and cutter diameter as influencing variables, and the missed pruning rate and stubble breakage rate as evaluation indexes, a quadratic regression orthogonal test with three factors and three levels was constructed. Meanwhile, analyses of variance and response surface were conducted to establish mathematical regression models of influencing factors and evaluation indexes, and the influence of significant factors on response indexes was analyzed. The test results were optimized, and the optimal parameter combination was obtained as follows: the rotation speed of the cutter was 2300 r/min, the diameter of the cutter was 250 mm, and the forward speed was 0.3 m/s. Then, field validation tests were conducted according to the optimal parameter combination. The results showed that the average values of the missed pruning rate and stubble breakage rate for the machine were 5.46% and 5.01%, respectively. The results indicated that the operation of the shaping and pruning machine met technical requirements for pruning jujube trees. This research contributes to rapid shaping and pruning operations in large-scale orchards of dwarf and densely planted jujube trees, which is conducive to promoting the whole mechanization management of jujube gardens in Xinjiang.

Highlights

  • As one of the economic forest fruits with Chinese characteristics, jujube has the largest planting area and yield in the world [1,2]

  • Where P2 is stubble breakage rate of jujube branches, in %; Z2 is the number of broken stubble branches in the test area

  • According to the actual operational requirements of the shaping and pruning machine for jujube trees and the results of the bench test of cutting jujube branches by cutting tools, the value ranges of the test factors, such as the forward speed of the machine, rotation speed of the cutter, and the diameter of the cutter, were determined [8]

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Summary

Introduction

As one of the economic forest fruits with Chinese characteristics, jujube has the largest planting area and yield in the world [1,2]. Its pruning device was composed of 12 sets of disc cutters, which could achieve unilateral pruning of fruit trees with a pruning efficiency of 0.4 hm2/h This machine could prune one side of the trees, but could not complete the shaping and pruning of a single plant; the pruning form was single, and the adaptability was poor. In 2014, Xinjiang Agricultural University designed a single-side reciprocating pruning device for grapes to solve the problem of high cost and low efficiency of manual vineyard pruning [32]. It was composed of a frame, pruning device, power system, copying frame, etc. The results could provide technical support for promoting the complete mechanization of jujube garden management

Planting Modes and Agronomic Pruning Requirements of Jujube Trees
The Structure and Main Technical Parameters of the Pruning Machine
Working Principle of Overall Machine
Design of Pruning Device
Design of the Structure
Design of Removal Mechanism for Jujube Hangings
Design of Shaping and Pruning
Design of Shaping Adjustment Frame
Quadratic Regression Orthogonal Test
Parameter Optimization and Field Validation Test
Evaluation Indexes
Conclusions
Patents
Full Text
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