Abstract

Pressure vessels are used for large commercial and industrial applications such as softening, filtration and storage. It is expected that high-pressure hydrogen storage vessels will be widely used in hydrogen-fuelled vehicles. Progressive failure properties, the burst pressure and fatigue life should be taken into account in the design of composite pressure vessels. In this work, the model and analysis of hydrogen storage vessels along with complete structural and thermal analysis. Liquid hydrogen is seen as an outstanding candidate for the fuel of high altitude, long-endurance unmanned aircraft. The design of lightweight and super-insulated storage tanks for cryogenic liquid hydrogen is since long identified as crucial to enable the adoption of the liquid hydrogen. The basic structural design of the airborne cryogenic liquid hydrogen tank was completed in this paper. The problem of excessive heat leakage of the traditional support structure was solved by designing and using a new insulating support structure. The thermal performance of the designed tank was evaluated. The structure of the tank was analyzed by the combination of the film container theory and finite element numerical simulation method. The structure of the adiabatic support was analyzed by using the Hertz contact theory and numerical simulation method. A simple and effective structure analysis method for a similar container structure and point-contact support structure was provided. Bases for further structural optimization design of hydrogen tank will be provided also. The analysis will be carried out with different materials like titanium, nickel alloy and some coated powders like alumina, Titania and zirconium oxide. The results will be compared with that.

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