Abstract

The recycling of high-density polyethylene plastic (HDPE) plays a crucial role in sustainable development. However, obstacles to the use of recycled HDPE remain because of the material and processing properties and odors of recycled HDPE. The odor of recycled detergent bottle plastic leads to rejection by most detergent manufacturers. Recently, some recycling enterprises have adapted recycling with odor reduction processes involving the use of solvents, antimicrobial additives, and odor extraction units in feeders and extruders. However, these processes may affect the quality and cost of recycled plastic. Most small and medium businesses (SMBs) may not favor these effects due to their limited models and resources. In addition, most SMBs are unwilling to replace their current recycling operation units. Hence, this study aimed to find alternative and economical ways for odor reduction in the recycling process. A modification of the recycling process was introduced in the pretreatment of plastic flakes before entry into the feeder of an extrusion unit. The effect of selected washing temperatures, i.e., 65℃, 75℃, 85℃, and 95℃, on the removal of odor from recycled HDPE was further studied. The addition of sodium bicarbonate, calcium carbonate, and citric acid into a heated water bath enhanced the deodorizing effect. The relationship of these three chemicals with the deodorization of HDPE plastics was investigated through sensory evaluation. Lastly, the potential of the deodorized recycled HDPE for resin pellet production and commercialization were investigated.

Highlights

  • Over the last 11 years, the plastics industry has become one of Malaysia's most varied and vibrantly growing industries, showing an average growth rate of 15% [1]

  • This study aimed to examine the deodorization of recycled high-density polyethylene (HDPE) through treatment with sodium bicarbonate, calcium carbonate, and citric acid in a water bath at various temperatures

  • The odor reduction level was determined by using a rating system with scores of 1 to 5 provided by each team member

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Summary

Introduction

Over the last 11 years, the plastics industry has become one of Malaysia's most varied and vibrantly growing industries, showing an average growth rate of 15% [1]. Malaysia began purchasing recycled plastic from China in 2017 after China banned plastic imports. Discarded plastic contains 24 recyclable and solid waste forms [2]. The growth of imported plastic waste has increased the recycling industry's production. Recycled high-density polyethylene (HDPE) can be categorized into HDPE natural and HDPE mix. The cost of recycled HDPE is considerably lower than that of virgin HDPE. We face the problem of eliminating the bad odor of HDPE during recycling. This study aimed to examine the deodorization of recycled HDPE through treatment with sodium bicarbonate, calcium carbonate, and citric acid in a water bath at various temperatures

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