Abstract

Due to the influence of thermal stress and other factors during laser cladding, cracks will appear in the cladding layer. To reduce cladding loss, an effective method is to detect cracks early and adjust fusion parameters promptly. The paper utilized acoustic signal detection technology to collect crack defect signals during the laser cladding process. Subsequently, the collected acoustic signals were subjected to time-frequency analysis and wavelet thresholding denoising. Then by applying a custom thresholding approach for each level of wavelet coefficients, the crack signals were denoised. The results showed that this method achieved better denoising effects compared to other signal denoising methods and preserved the crack information to a greater extent, confirming the feasibility of the custom thresholding denoising approach. It helps to achieve online detection and acoustic signal analysis of cracks during the cladding process.

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