Abstract
In this study, two representative ultrasonic vibration (UV) methods were employed to fabricate Zn-doped TiO2 micro-arc oxidation (MAO) ceramic coatings with enhanced corrosion resistance on pure Ti substrate. On the one hand, the surface morphology and chemistry of the coatings are characterized as partially crystallized hydroxyapatite nanoparticles and amorphous bands rich in Ca, P, Zn, and O. On the other hand, the MAO-modified coatings exhibit much greater corrosion resistance than the bare Ti surfaces, showing a reduction in corrosion current density (icorr) by at least an order of magnitude. However, a key finding is that a lower UV power setting of 360 V (named as the TZ-optimized protocols here) surpasses the higher 900 V (named as the TZ-powerful protocols) in terms of corrosion resistance (i.e. icorr =∼1.47×10−8 A/cm2 vs ∼7.85×10−7 A/cm2, respectively) as well as adhesion strength to the substrate (the critical load of ∼6.4 N vs ∼2.9 N, respectively), which can be attributed to the delaminated structure formed at higher UV powers. This work is expected to remind the potential side effect of such delamination in ceramic coatings produced by UV-assisted MAO processes on Ti-based alloys.
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