Deformation behavior of the hybrid S-phase layer formed on a stainless-steel substrate by thermochemical heat treatment under mechanical loading

Abstract

The hybrid S-phase layer was formed on the surface of an austenitic stainless steel by the thermomechanical heat treatment, which was carried out at a low temperature (475 °C). The thickness of the layer depends on the methane (CH4) gas content in the heat treatment chamber. The microstructure of the layer contains plenty of microstructural defects, such as slip bands, twins, stacking faults, and entangle dislocations, as confirmed by detail electron microscopy investigations. The S-phase layers were subjected to nanoindentation and nanoscratching to investigate their micro-mechanical properties and deformation aspects; and compared against the substrate (bulk austenitic) material. This layer exhibit about 6 folds increase in hardness (11.65–14.65 GPa) to that of bulk austenitic (2.33 GPa), whereas the Young's modulus increased by 1.70 times (124.84–142.34 GPa for the S phase layers and 83.25 GPa for bulk material). This increase in hardness caused relatively less plastic deformation in the layer, compared to bulk austenitic under identical loading conditions. This induced different sub-surface deformation aspects, not only in terms of deformation depth, but also in microstructural aspects, as reviled through a transmission electron microscopy investigation on the residual nanoindentation imprint and scratch tracks.