Abstract

The problem of fault classification in industry has been studied extensively. Most classification algorithms are modeled on the premise of data balance. However, the difficulty of collecting industrial data in different modes is quite different. This inevitably leads to data imbalance, which will adversely affect the fault classification performance. This article proposes a novel data augmentation classifier (DAC) for imbalanced fault classification. Data augmentation based on generative adversarial networks (GANs) is an effective way to solve the problem of unbalanced classification. However, the randomness of the GAN generation process restricts the effect of data enhancement. DAC proposes a data selection strategy based on data filtering and data purification in model training to solve this problem. In addition, DAC combines supervised learning and data generation processes to obtain an end-to-end model. Meanwhile, multigenerator structure of DAC (MDAC) is proposed to solve the problem of incomplete learning of a single generator when data imbalances get complicated. The proposed DAC and MDAC are applied in two fault classification cases of the Tennessee Eastman (TE) benchmark process, results of which show superiority of DAC and MDAC compared to existing methods. <italic xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink">Note to Practitioners</i> —Data imbalances are common in fault classification and affect the effectiveness of modeling in industry. As a generative model, generative adversarial networks (GANs) provide new ideas for small-class data augmentation. However, the instability of its training process and the randomness of data generation affect the results of data augmentation. In this article, the GAN generation process is analyzed in detail. The results of the visualization indicate that no data generation was perfect at any one time. Based on the rules of GAN data generation, we propose a data selection strategy during training. High-quality data are selected for data augmentation through data filtering and data purification. Apart from this, we combine the training process of GAN and classification model for imbalanced data to reduce modeling time. Through industrial examples, we have evaluated the effectiveness of this method.

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