Abstract

The aim of this study is to characterize different damage mechanisms in an Aluminum (Al)/TiC particulate composite using acoustic emission (AE) monitoring, microstructure-based peridynamic (PD) modeling, and scanning electron microscope (SEM) observations. The Al/TiC composite with a 20% volume fraction of TiC particles was produced using hot extrusion. Several representative volume elements (RVEs) were extracted from the SEM images by image processing, and the effect of particle morphology on the composite behavior was investigated. Rise time, energy, peak amplitude, and duration of the AE signals were utilized for clustering and relating the AE signals to deformation and damage mechanisms. PD modeling results and SEM pictures revealed that the damage mechanisms were initiated in the narrow TiC particles, Al matrix between close particles, and interface of the particle/matrix. The distribution of the particles had more effect on the damage initiation pattern than elastoplastic deformation before the damage initiation. Four sources of the AE signals were detected, i.e., plastic deformation of the Al, Al/Tic debonding, Al cracking, and fracture of the Tic particle. The AE signals of each mechanism were clustered by properties of waveform and by considering the predicted time interval of occurrence of each mechanism by PD modeling. PD model and AE technique predict the same sequence time of deformation and damage mechanisms, but the AE technique predicts the occurring time of each mechanism slightly earlier than the PD model.

Highlights

  • Aluminum (Al)/TiC particulate reinforced composites (PRCs) contain an Al matrix reinforced by hard TiC particles to enhance their mechanical properties

  • This study aims to distinguish different deformation and damage mechanisms in the Al/TiC particulate composite subjected to tensile tests using Acoustic Emission (AE) and PD methods

  • The stress-strain curve of the representative volume elements (RVEs) was affected by the size, Fig. 15

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Summary

Introduction

Aluminum (Al)/TiC particulate reinforced composites (PRCs) contain an Al matrix reinforced by hard TiC particles to enhance their mechanical properties. These PRCs combine the desirable properties of Al and ceramic. The ability to characterize damage mechanisms in composites is one of the important research subjects due to the importance of these mechanisms on their integrity and performance. Acoustic Emission (AE), as an in-situ non-destructive method, has the ability to characterize damage mechanisms in composites [3]. A lot of research used AE data solely to characterize damage mechanisms [4], while others have used experiential procedures to validate the AE interpretations [5]. A cheap and reliable validation method for AE results is to use Finite Element Methods (FEMs) that can predict damage initiation and propagation, making it possible to vali­ date the AE results [6,7]

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