Critical need and future directions of SIMS depth profiling in CMOS fabrication

Abstract

The complementary metal-oxide-semiconductor (CMOS) industry continues to push the boundaries of what is possible. Along with this, secondary ion mass spectrometry (SIMS) depth profiling continues to support CMOS R&D and high volume manufacturing (due to its unparalleled sensitivity and detection limits over predefined volumes and within acceptable time periods). New developments in SIMS are also being realized to support the move of the CMOS industry from planar structures to three-dimensional (3D) structures. This article presents a perspective of existing SIMS research areas for beyond one-dimensional structural analysis along with potential future SIMS implementation and data processing scenarios. The topics covered include: (1) existing SIMS depth profiling approaches for 3D structures, (2) in-fab SIMS deployment, (3) data analysis of in-fab SIMS derived depth profiles from 3D structures via pattern recognition, and (4) hybrid characterization approaches. With SIMS depth profiling of optimized (for SIMS) 3D structures already demonstrated, the remaining topics may serve to extend these and other capabilities and open new application areas for SIMS.