Abstract

Optical probes can be employed in dense and dilute fluidized beds. Their application is useful to determine particle volume fraction, bubble velocity, bubble size, and solid segregation in dense-phase fluidized-bed reactors, as well as particle-cluster velocity, size, and shape, in downer/riser units. The CREC-UWO team has developed a unique and miniaturized CREC Optiprobes System (CREC-GS-OPS) equipped with a GRIN (graded refraction index) lens. The GRIN lens creates a small volume of high light irradiation by focusing a laser a few millimetres away from the front of the probe tip. This design minimizes sensor intrusiveness and, as a result, provides trustworthy measurements of hydrodynamic parameters. Through the application of the CREC-GS-OPS, advances have been achieved, leading to (a) the development of a “Y-back” unit with graphite ferrules that protects the optiprobes from fibre-optic stresses and prevents the loss of sensor calibration and (b) the establishment of statistically-based data analysis. It is envisioned that through the introduction of a few design changes, the CREC Optiprobes will be made suitable for high-temperature applications. This will allow the measurement of catalyst flow recirculation (among other measurements), in industrial-scale fluidized-bed catalytic cracking units involving fluidized riser crackers and catalyst regenerators.

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