Abstract

Corrosion resistance effect of aluminium steel in 1N sodium hydroxide by an aqueous extract of Thespesia populnea plant leaves has been investigated by mass loss method. It is observed that as the concentration of the inhibitor increases, the inhibition efficiency increases. The mechanistic aspects of corrosion resistance have been studied by potentiodynamic polarization technique and electrochemical impedance spectroscopy. A maximum inhibition efficiency of 78.70% is achieved by this inhibitor system. Potentiodynamic polarization technique reveals that the inhibitor system functions as a mixed type of inhibitor, controlling anodic and cathodic reactions. It is noted that in the presence of inhibitor, linear polarization resistance value increases and corrosion current decreases. Electrochemical impedance studies reveal that a protective film is formed on the Al steel surface, since in the presence of inhibitor system, the charge transfer resistance value increases and double layer capacitance value decreases. This is due to adsorption of the molecules of the active ingredients of the extract on the Al steel surface. The inhibition efficiency increases due to adsorption of hetero atoms present in TP plant leaves extract on the Al steel surface. The maximum inhibition efficiency and the lower corrosion rate are obtained at high concentration 1200 ppm for TP plant leaves extract. By further increase in inhibitor concentration above 1200 ppm, the inhibition efficiency and corrosion rate almost remained constant. So, the 1200 ppm concentration is fixed as the maximum inhibition for the investigative aqueous extract of plant leaves as corrosion inhibitor. This concentration corresponds to the attainment of a saturation value in surface coverage of Al steel. The protective film formed over the Al steel surface has been characterized by Fourier Transform infra-red spectroscopy. The surface morphology of the protective film of carbon steel immersed in sodium hydroxide in the absence and presence of inhibitor has been studied by Scanning electron microscopy. The outcome of the study can be used in pickling industry wherein sodium hydroxide is used to remove the rust on the Al steel surface.

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