Conversion of Residual Palm Oil into Green Diesel and Biokerosene Fuels under Sub- and Supercritical Conditions Employing Raney Nickel as Catalyst

Abstract

A comprehensive study of the thermal deoxygenation of palm residue under sub- and supercritical water conditions using Raney nickel as a heterogeneous catalyst is presented in this paper. Hydrothermal technology was chosen to replace the need for hydrogen as a reactant, as happens, for example, in catalytic hydrotreatment. Several experiments were carried out at different reaction temperatures (350, 370, and 390 °C) and were analyzed with different times of reaction (1, 3.5, and 6 h) and catalyst loads (5, 7.5, 10 wt.%). No hydrogen was introduced in the reactions, but it was produced in situ. The results showed the selectivity of biokerosene ranged from 2% to 67%, and the selectivity of diesel ranged from 5% to 98%. The best result was achieved for 390 °C, 10 wt.% catalyst load, and 3.5 h of reaction, when the selectivities equal to 67% for biokerosene and 98% for diesel were obtained. The Raney nickel catalyst demonstrated a tendency to promote the decarboxylation reaction and/or decarbonylation reaction over the hydrodeoxygenation reaction. Moreover, the fatty acid and glycerol reforming reaction and the water−gas shift reaction were the main reactions for the in situ H2 generation. This study demonstrated that a hydrothermal catalytic process is a promising approach for producing liquid paraffin (C11−C17) from palm residue under the conditions of no H2 supply.