Abstract

The paper presents the structure of a control system incorporated into a process line for the production of documents secured with RFID labels. The line enables a flexible and easy manufacture of goods with different shapes and sizes in a low-cost experimental production undertaken to meet the needs of continuing improvement of prototypes and short series of innovative products with increased durability and higher level of security, which is possible to be obtained due to the application of electronic and graphical protection systems [1]. The line is intended for the assembly of multilayer documents. The documents are made of a raw stock in form of paper web, an RFID inlay and a protective film which all are glued together with the use of cold gluing and hot-melt techniques or in which a transfer tape with an adhesive film is applied. The tape and the elements mounted on it are transported and stopped by drive modules, whereas maintenance procedures are executed by actuators. These modules initiate proper strain of the tape, and as a result the material is flattened and a stable distance between the elements mounted on it is preserved. In the case of a start-stop operation and close distances between individual guide rollers, a proper tape strain and the time-space synchronization of all the modules constitute an important aspect of the control over the flexible technological system.

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