Abstract

Pressure control of the electro-hydraulic brake-by-wire system (EHB) is of great significance in achieving precise braking maneuvers for the brake-by-wire vehicle. In this study, a high accuracy main cylinder pressure tracking method with exact performance boundary is proposed for the mainstream motor-booster EHB system. By considering the clearance in the mechanical transmissions, a more applicable continuous friction model is derived based on experimental identification and used as direct feedforward input to facilitate the pressure tracking controller design. A constraint adaptive robust controller is proposed by combining adaptive robust control and prescribed performance mechanism to realize constraint pressure tracking. The unknown key parameter is estimated through a new adaptive law driven by both tracking error and observation error. System disturbance is observed by an extended state observer using the estimated parameter. The stability of the closed-loop system is proved based on the Lyapunov theory. Hard-ware-in-loop tests with various typical pressure tracking scenarios were performed to verify the superiority in pressure tracking with no violation of the predefined error boundary.

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