Condensation enhancement experiment investigation of pure steam and steam-air mixture over the chrome-plated tube with different plating thickness

Abstract

The condensation enhancement research of pure steam and steam with non-condensable gas is of great significance for reactor safety. In this study, to evaluate the influence of chrome-plated tubes on condensation enhancement, pure steam and steam with air condensation heat transfer experiments are conducted, and the plating thicknesses of 1 μm (tube #1) and 10 μm (tube #2) are considered. The results show that dropwise condensation (DWC) occurred in the part of tube #1 surface, while tube #2 surface is filmwise condensation (FWC). For the pure steam condition, the steam condensation heat transfer coefficient (HTC) of tube #2 is higher than that of tube #1, and both are greater than the theoretical analysis of Nusselt. Thus, the condensation enhancement effect of the chrome-plated tubes is remarkable. For the steam with air condition, a new condensation HTC expression is proposed, which is related to gas pressure, wall subcooling, and air mass fraction. Compared with the widely used experimental correlations and the experimental data of polishing tubes, it is found that the condensation enhancement performance is not significant. This is because the dominant thermal resistance affecting heat transfer is the air layer at the gas-liquid interface. Thus, enhancing the disturbance of the gas layer is the key to the condensation enhancement of steam with non-condensable gas.