Abstract

In this study, the self-condensation polymerization of a tri-functional monomer in a monomer-solvent mixture and the phase separation of the system were simultaneously modeled and simulated. Nonlinear Cahn–Hilliard and Flory–Huggins free energy theories incorporated with the kinetics of the polymerization reaction were utilized to develop the model. Linear temperature and concentration gradients singly and in combination were applied to the system. Eight cases which faced different ranges of initial concentration and/or temperature gradients in different directions, were studied. Various anisotropic structural morphologies were achieved. The numerical results were in good agreement with published data. The size analysis and structural characterization of the phase-separated system were also carried out using digital imaging software. The results showed that the phase separation occurred earlier in the section with a higher initial concentration and/or temperature, and, at a given time, the average equivalent diameter of the droplets <dave> was larger in this region. While smaller droplets formed later in the lower concentration/temperature regions, at the higher concentration/temperature side, the droplets went through phase separation longer, allowing them to reach the late stage of the phase separation where particles coarsened. In the intermediate stage of phase separation, <dave> was found proportional to , where was in the range between and for the cases studied and was consistent with published results.

Highlights

  • Polymerization-induced phase separation (PIPS) is a practical method of fabricating functional polymeric materials with symmetric structures and has been widely studied numerically and experimentally [1,2,3,4,5]

  • Based on the authors’ knowledge of published studies, there is no computer simulation study on the morphology development and characteristics of anisotropic polymeric mixtures fabricated by the PIPS mechanism under an initial concentration gradient singly and in combination with a temperature gradient using the C–H theory

  • The results indicate that the sample entered into the unstable region such that it was to the left of the critical region, since a solvent-rich droplet-type morphology was

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Summary

Introduction

Polymerization-induced phase separation (PIPS) is a practical method of fabricating functional polymeric materials with symmetric structures and has been widely studied numerically and experimentally [1,2,3,4,5]. For the sample located at the left (right) side the critical region, phase separation occurred earlier at the higher (lower) initial concentration edge; in addition, larger solvent-rich (polymer-rich) droplets were observed in this part of the phase-separated mixture. Based on the authors’ knowledge of published studies, there is no computer simulation study on the morphology development and characteristics of anisotropic polymeric mixtures fabricated by the PIPS mechanism under an initial concentration gradient singly and in combination with a temperature gradient using the C–H theory. This computer simulation study forms the basis of this manuscript

Model Development
Results and Discussion
Phase-Separated Structure and Morphology Development
Size and Morphology Analysis
Conclusions
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