Comparison of Vibration Assisted Single Point and Two-Point Incremental Forming of Sheet Metal

Abstract

Vibration-assisted single-point incremental forming (VASPIF) and two-point incremental forming(TPIF) are two innovative techniques employed in sheet metal forming processes, each offering distinct advantages and limitations. VASPIF utilizes high-frequency oscillations applied to the forming tool to reduce friction and improve material flow, resulting in enhanced formability and surface finish. Conversely, TPIF employs two independently controlled forming tools to deform the sheet metal incrementally, allowing for greater geometric complexity and improved accuracy compared to VASPIF. However, TPIF typically requires more complex tooling and setup, potentially increasing manufacturing costs and setup time. Both techniques have shown promise in improving the formability of sheet metal components while offering unique capabilities suited to specific manufacturing requirements. Vibration-assisted single-point incremental forming (VASPIF) and two-point incremental forming (TPIF) are two advanced methods used in sheet metal forming, each with its unique characteristics, advantages, and limitations. In this comprehensive comparison, we will delve into the fundamental principles, process parameters, applications, advantages, and challenges associated with both techniques. Starting with VASPIF, this innovative approach involves applying high-frequency oscillations to the forming tool during the incremental forming process. These vibrations serve to reduce friction between the tool and the work piece, facilitating material flow and enhancing formability. By effectively decreasing the frictional forces, VASPIF enables the deformation of difficult-to-form materials and improves the surface finish of the formed parts.