Comparison of sphalerite, djurleite, and chalcopyrite leaching by chemically and biologically generated ferric sulfate solutions

Abstract

Ferric leaching, including the oxidation of sulfide raw materials of nonferrous metals in a ferric sulfate solution, is a well-known hydrometallurgical process that is widely applied in practice. Recent studies have indicated differences in the leaching kinetics of sphalerite concentrates when using solutions of ferric sulfate obtained by dissolving a commercial reagent or after bio-oxidation of iron-containing substrates by acidophilic chemolithotrophic microorganisms. In this research, the leaching of powder samples of natural zinc and copper sulfide minerals (sphalerite, djurleite, and chalcopyrite) was compared using two different solutions. The first one was an aqueous solution of a chemically pure ferric sulfate reagent, and the second solution contained ferric sulfate obtained via biooxidation of the chemically pure reagent of ferrous sulfate by an acidophilic bacterium Leptospirillum ferriphilum. The leaching solutions contained 10.1 g/L of ferric iron, pH 1.3. The experiments were carried out in batch mode in a mechanically stirred reactor. When using a solution of the chemical reagent of ferric sulfate, the level of dissolution of sulfide minerals was higher than in the case of the biological reagent: by 21.3% after 5 h (80 °C; 1% pulp density) for sphalerite, by 11.8% after 3 h (80 °C; 1% pulp density) for djurleite, and by 9.1% after 5 h (80 °C; 0.5% pulp density) for chalcopyrite. A comparison of the results of experiments with the biological reagent throughout from which microbial cells were preliminarily removed and the chemical reagent to which microbial cells were added confirmed the pivotal role of microbial cell lysis products in decreased efficiency of leaching with the biological reagent. Metabolomics analysis revealed several potential metabolites of L. ferriphilum involved in the observed negative effect on the leaching effectiveness, including nucleosides, alkaloids, and benzaldehydes. By contrast, the efficiency of zinc leaching from sphalerite was improved in the presence of metabolism products of L. ferriphilum in the first hours of the process.