Comparison of properties of brown coal and bio-mass-based substitute fuels

Abstract

Due to the EU climate change strategy, there are many coal-fired heating plants looking for new fuel. One of the possibilities is biomass-based fuels. This term is quite general because the final technology can be different because of properties of different types of biomasses. The sustainable solution can be the use of biomass residues. This article is about long-term monitoring of the properties of brown coal, agglomerated herbaceous biomass from agricultural residues, and wood chips from harvesting residues. 702 samples of brown coal, 715 samples of plant pellets and 607 samples of wood chips were analyzed, which were supplied do commercial heating plant between the years 2021-2023. The water and ash content, lower heating value (LHV) and higher heating value (HHV), were analyzed. The mineral composition of the fuels was determined quarterly from mixed samples. In the case of water content, the lowest values were achieved for herbaceous pellets (11.35%), due to their previous drying. The moisture content of the wood chips fluctuated. The average was 36.34%, with a maximum deviation of up to 49.9%. The average water content in brown coal was around 28.63%. In detail, there is a seasonal influence of the weather. In the case of ash content determination, the values for brown coal and herbaceous pellets are similar (slightly above 5%), wood chips contain less ash (2.2%). The results for the wood chip samples fluctuated again. There were samples consisting of chipped logs (0.33% ash) and samples with a large proportion of forest soil (4.37%). The highest average HHV values were achieved for brown coal (18.98 MJ/kg), followed by herbaceous pellets (15.84 MJ/kg) and wood chips (11.02 MJ/kg). These differences may cause a decrease in steam output due to a limitation of space in the combustion chamber of the boiler after the retrofit. In the case of the content of nonmetallic elements, a different character of the biomass is evident, consisting of a higher oxygen content (38% vs 19%) and a lower carbon content (48% vs 68%). Biomass also contains less sulfur, but the high chlorine content of 0.12% compared to 0.02% in wood chips was determined in herbaceous pellet samples. For a heating plant, this means intensive chlorine corrosion or exceeding the emission limits of HCl. The solution can be in DSI technology. Brown coal contains more Ti, V, Li, Sr, Be, Na, Fe, and Al. The biomass contains more biogenic elements, especially Ca, K, P, and Zn, which allows the ash to be used for land application. For the combustion process, a significantly higher content of alkali has an adverse effect, causing a decrease of the melting temperature of ash, which can lead to technological problems, such as the formation of a material based on alkaline glass, which decreases heat transfer and combustion efficiency. Most often, this complication is solved by micro detonations and more frequent maintenance. The contents of Hg, Cd, and Tl in the samples were below the detection limit.