Comparison of influence of fluidization time on electrostatic charge build-up in the bubbling vs. slugging flow regimes in gas–solid fluidized beds

Abstract

Electrostatic charge generation poses significant problems in some commercial gas–solid fluidized bed reactors such as those in gas-phase polyolefin production. Understanding the contributing factors to charge generation is important in determining the charge generation mechanisms, leading to the development of methods to reduce or prevent this phenomenon. This work focused on determining the effect of fluidization time on particle charging and the amount of particle adhesion on the fluidization column wall in both the bubbling and slugging flow regimes. The charging effect was investigated for particles in three regions of the fluidized bed: elutriated fines, bulk particles inside the bed, and particles adhered to the column wall. The particles size distribution, mass and charge were measured for all three regions. Fluidization was carried out with polyethylene resins from an industrial reactor; times of 15, 30, 60, 120, 180, and 360 min were evaluated. Increased fluidization time decreased the amount of particles mass collected in the bulk region and increased those adhered to the column wall during the velocities tested in the bubbling flow regime. Whereas the quantity of particles in each region was not affected by fluidization time for the velocities examined in the slugging flow regime. Bipolar charging was observed with relatively smaller particles becoming predominately positively charged and larger particles becoming predominately negatively charged. Each region of the bed affected the magnitude of net q/m, with elutriated fines having the largest magnitude, followed by those adhered to the column wall, and finally those in the bulk of the bed. Charge saturation was attained for fluidization times greater than 60 min for particles in the bulk and along the column wall for all gas velocities. However, extended fluidization times were required with the entrained fines in bubbling flow; whereas charge saturation of fines in slugging flow occurred shortly after the onset of fluidization. Mean particle diameter for each measurement region was not impacted by the fluidization time for any of the gas velocities tested. The bed hydrodynamics was found to definitely have an impact on the particle–wall fouling where the particle layer continued to develop on the inner column wall as fluidization time increased for those velocities in the bubbling regime while comparatively less impact on particle layer growth was observed in the slugging flow regime. In addition, the bubbling flow regime resulted in particle layers formed on the column wall to be longer and thinner whereas those formed in the slugging flow regime were shorter and thicker.