Comparative study of nanoparticle effects on feedstock behavior for injection molding

Abstract

ABSTRACTRheological properties of bimodal feedstocks containing nano- and micro-particles were studied. To examine nanoparticle effects, five feedstocks were prepared with the nanoparticle contents from 0 to 75 vol. %. Each feedstock was formulated with the optimal amounts of the powders, determined from the critical solids loadings of the powders. Viscosity measurement of the feedstocks was performed using a capillary rheometer. From the result, the flow behavior index and flow activation energy were obtained as representative rheological parameters. The moldability index for each feedstock was also calculated and compared. Some bimodal feedstocks showed lower viscosity than microfeedstock due to the roller bearing effect of the nanoparticles. The rheological parameters indicated the bimodal feedstocks were more desirable for mold filling except for 75% nano-bimodal feedstock. The results revealed 25% nano-bimodal feedstock showed the highest moldability index and was the most desirable feedstock to prepare a green body via nano/micro-bimodal powder injection molding.