Abstract

The protection system against material degradation at elevated temperatures is gaining technological importance. Three cobalt-based coatings were developed on SAE213-T91 boiler steel using the detonation gun method. The oxidation performance of all the specimens was examined for 50 cycles of 1 h heating at 900 °C in a thermal cyclic furnace and 20 min cooling at 25 °C outside the furnace. All the oxidised samples were investigated through SEM/X-ray mapping and an X-ray diffraction analyser. All the specimens obeyed the parabolic rate law of oxidation approximately. The oxidation resistance of Stellite 6 coating was found to be superior among all coated and uncoated specimens due to the growth of protective oxide Cr2O3 and CoCr2O4 spinel in it. The development of Ni, Cr and Co oxides in Stellite 21 coating resulted into its slow oxidation rate, whereas the growth of the non-protective WO3 and CoWO4 phases in WC-Co coating caused its rapid oxidation.

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