Co-doped cryptomelane-type manganese oxide in situ grown on a nickel foam substrate for high humidity ozone decomposition

Abstract

Monolithic catalysts with excellent O3 catalytic decomposition performance were prepared by in situ loading of Co-doped KMn8O16 on the surface of nickel foam. The triple-layer structure with Co-doped KMn8O16/Ni6MnO8/Ni foam was grown spontaneously on the surface of nickel foam by tuning the molar ratio of KMnO4 to Co(NO3)2·6H2O precursors. Importantly, the formed Ni6MnO8 structure between KMn8O16 and nickel foam during in situ synthesis process effectively protected nickel foam from further etching, which significantly enhanced the reaction stability of catalyst. The optimum amount of Co doping in KMn8O16 was available when the molar ratio of Mn to Co species in the precursor solution was 2:1. And the Mn2Co1 catalyst had abundant oxygen vacancies and excellent hydrophobicity, thus creating outstanding O3 decomposition activity. The O3 conversion under dry conditions and relative humidity of 65 %, 90 % over a period of 5 hr was 100 %, 94 % and 80 % with the space velocity of 28,000 hr−1, respectively. The in situ constructed Co-doped KMn8O16/Ni foam catalyst showed the advantages of low price and gradual applicability of the preparation process, which provided an opportunity for the design of monolithic catalyst for O3 catalytic decomposition.