Classification of flow regimes using a neural network and a non-invasive ultrasonic sensor in an S-shaped pipeline-riser system

Abstract

A method for classifying flow regimes is proposed that employs a neural network with inputs of extracted features from Doppler ultrasonic signals of flows using either the Discrete Wavelet Transform (DWT) or the Power Spectral Density (PSD). The flow regimes are classified into four types: annular, churn, slug, and bubbly flow regimes. The neural network used in this work is a feedforward network with 20 hidden neurons. The network comprises four output neurons, each of which corresponds to the target vector's element number. 13 and 40 inputs are used for features extracted from PSD and DWT respectively. Experimental data were collected from an industrial-scale multiphase flow facility. Using the PSD features, the neural network classifier misclassified 3 out of 31 test datasets in the classification and gave 90.3% accuracy, while only one dataset was misclassified with the DWT features, yielding an accuracy of 95.8%, thus showing the superiority of the DWT in feature extraction of flow regime classification. The approach demonstrates the applicability of a neural network and DWT for flow regime classification in industrial applications using a clamp-on Doppler ultrasonic sensor. The scheme has significant advantages over other techniques as only a non-radioactive and non-intrusive sensor is used. To the best of our knowledge, this is the first known successful attempt for the classification of liquid-gas flow regimes in an S-shape riser system using an ultrasonic sensor, PSD-DWTs features, and a neural network.