Chemical vapor deposition growth of scalable monolayer polycrystalline graphene films with millimeter-sized domains

Abstract

The preparation of scalable graphene films has attracted an enormous attention due to its industrial importance for graphene applications. Here we present a synthesis method of high-quality continuous monolayer graphene films with millimeter-sized domains on ordinary Cu substrates using oxygen-assisted chemical vapor deposition. This method demonstrates a significantly improvement to the resultant graphene such as a largely decreased nucleation density from ∼106 to ∼101 nuclei/cm2, an increased average domain size from ∼0.004 to ∼1.5 mm and a film coverage from 64% to 100%. We attributed the success of this growth to the surface layer formed by bonded oxygen in Cu, which provides a higher priority for catalyzing the nucleation and growth of graphene domains.